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Zero Downtime for 3 Years: A Battle-Tested Industrial IoT Gateway with W5500 & RT-Thread

3-year field-proven IIoT Gateway using W5500 & RT-Thread. Zero downtime Modbus-to-MQTT solution on low-cost MCUs.

Zero Downtime for 3 Years: A Battle-Tested Industrial IoT Gateway with W5500 & RT-Thread

Components

Hardware components Software Apps and online services

WIZnet parts

Project description

1. Introduction The industrial field is vastly different from a development lab. Constant electromagnetic noise, unstable power supplies, and slow router response times render standard example codes useless in real-world scenarios. This project is not just a simple functional demonstration. It is a High-Reliability IIoT (Industrial IoT) Gateway solution that combines the hardware TCP/IP acceleration of the WIZnet W5500 with the real-time scheduling of RT-Thread (RTOS). It has been successfully verified with Zero Downtime over 3 years of operation in harsh industrial environments. 2. System…

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