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Published July 09, 2025 ©

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RP2040_OPCUA_Server

Implementation of an IIoT temperature sensor based on OPC UA

COMPONENTS
PROJECT DESCRIPTION

Project Description

Embedded network system development utilizing the RP2040 MCU and WIZnet W5500 Ethernet module

Implementation of an OPC UA server on FreeRTOS, enabling industrial-standard communication in embedded environments

Supports DHCP automatic IP assignment for seamless network configuration

Real-time temperature sensor data acquisition using onboard ADC for live monitoring

Designed for Industrial IoT (IIoT) and smart factory applications


Key Technology Overview: What is OPC UA?

OPC UA (Open Platform Communications Unified Architecture) is an open communication standard for industrial automation

Built on TCP/IP with platform-independent architecture, supporting various operating systems and hardware

Ensures secure and reliable data exchange with built-in authentication, encryption, and access control

Supports complex data modeling, real-time event notifications, and historical data management

Developed to overcome the limitations of the legacy OPC Classic protocol


Key Features

FeatureDescription
DHCP-based IP AllocationFlexible network setup with automatic IP addressing
OPC UA Server & Variable RegistrationProvides real-time data such as temperature and task status
Onboard Temperature SensorADC-driven temperature monitoring with live data sharing
FreeRTOS MultitaskingIndependent tasks for SPI communication, OPC UA server, and sensor data
Reliable TCP/IP CommunicationW5500 + lwIP stack ensure stable Ethernet connectivity

System Architecture

ComponentRole
RP2040 MCU + W5500 EthernetHardware platform with SPI interface for network communication
FreeRTOSMultitasking OS managing independent SPI, OPC UA server, and sensor tasks
lwIP TCP/IP StackNetwork stack with DHCP client for dynamic IP management
OPC UA ServerHandles client connections and exposes address space data nodes
SNTP SynchronizationProvides accurate time for OPC UA event logging and history support

Application Areas

Factory automation: Real-time data exchange and control between PLCs, sensors, and HMIs

Smart factories and IIoT: Data collection and analytics in industrial IoT environments

Energy management: Monitoring and control of power plants and substations

Building automation: Integrated control of HVAC, lighting, and security systems

Cloud integration: Seamless connectivity with MES, SCADA, and cloud platforms

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